Predict Motor Failures Before They Happen

DriveGuard connects directly to your ABB ACS880 drives over Modbus TCP and detects early signs of failure weeks before a trip occurs. No external sensors. No new hardware. Just intelligence built on data your drive already collects.

Request a Free 60-Day Pilot

Three steps to predictive maintenance

No external sensors to install, no complex integrations. DriveGuard works with the data your drive already produces.

STEP 1

Connect

DriveGuard reads telemetry directly from your VFD over Modbus TCP. Point it at the drive's IP address and it starts collecting data immediately.

STEP 2

Analyze

Our detection engine monitors current signature, torque behavior, thermal trends, and startup patterns to build a baseline and track deviations.

STEP 3

Alert

Maintenance engineers receive early warnings with explainable health scores before failure occurs. Every alert traces back to specific data.

Purpose-built for VFD-driven motors

Traditional monitoring systems require expensive hardware and produce opaque alerts. DriveGuard is different.

Feature DriveGuard Traditional Monitoring
Data Source Native VFD registers via Modbus TCP Expensive external vibration sensors
Explainability Health score broken down by Electrical / Mechanical / Thermal Black-box alerts
Deployment Docker — runs on a single VM or on-site machine Cloud-only or complex installation
Cost Fraction of traditional monitoring systems $2k–5k per motor for hardware alone

Six dimensions of motor health

DriveGuard watches the signals that matter most, computed from registers your drive already exposes.

Phase Current Imbalance

Startup Degradation Trends

Torque Instability

Thermal Drift

Fault History Patterns

Drive Status & Trip Codes

Request a Free 60-Day Pilot

No cost and no commitment. We’ll connect DriveGuard to one motor on your network for 60 days so you can see the value for yourself.